Whether you’re managing a commercial kitchen, a manufacturing floor, a beverage distribution center or a delivery hub, the strain of manually moving heavy equipment or loads can take a serious toll. If you’re noticing mounting costs, strained employees or bottlenecks in your material flow, now might be the time to consider a mobility upgrade.

Powered casters such as the CG Power system by Colson Group offer an innovative, ergonomic solution—designed to reduce effort, increase efficiency and lower operational costs.

Here are five signs your facility is ready to upgrade to powered casters now.

Sign #1: Frequent worker fatigue and injuries

Manually pushing or pulling heavy loads can cause your team to suffer from muscle strain, back pain or repetitive stress injuries, which cost companies both health claims and productivity—especially in manufacturing settings where moving tooling or parts is routine.

The solution? The CG Power system reduces the physical exertion needed to move carts and other equipment. With powered assistance, employees can move heavy loads effortlessly, minimizing fatigue and reducing injury rates.

Sign #2: Inefficient material flow or bottlenecks

If your carts frequently stall in tight areas or require multiple team members to move a single piece of equipment across the floor, these are signs that your material handling system is slowing down your entire operation.

The solution? Switching to CG Power will enable your carts to glide smoothly, even in high-traffic kitchens, crowded storage areas or loading zones. This enables faster, more controlled transport while minimizing downtime and reducing operational costs.

Sign #3: Regular equipment overload or wear

If your current wheels and casters are quickly wearing out or struggling to keep up with the workload, you’re likely overtaxing them. This is a common issue in manufacturing where tooling, fixtures or large components are frequently moved, putting extra strain on material handling systems. It also leads to higher maintenance costs and can even pose a safety risk.

The solution? CG Power casters are engineered to handle heavier and larger loads, reducing the strain on your existing carts. With options like the 1,000-pound capacity 5th wheel and retractable drive, you can move more with less wear and tear on your equipment, saving money in the long run.

Sign #4: High labor costs for load transport

When it takes two or three people to move a single cart, it’s a clear indicator of inefficiency. In manufacturing environments, this often happens when transporting heavy assemblies, tooling or large fixtures between workstations. Extra employees for basic material handling not only drive up costs but also slow down overall productivity.

The solution? CG Power’s electronic drive assistance enables one person to maneuver heavy or bulky loads with ease and accuracy. That means fewer hands on every move and more of your team focused on high-value work.

Sign #5: Difficulty retrofitting or upgrading equipment

Upgrading equipment often hits a wall when it comes to compatibility. Most solutions require a complete overhaul, which can be expensive and disruptive.

The solution? CG Power caster’s bolt-on control box and modular design make installation quick and hassle-free with minimal downtime.

Conclusion

If you’re seeing any of these signs in your facility, it’s time to take a closer look at how powered casters could streamline your operations. The CG Power system was built to make that transition easy—no overhauls, no headaches, just smarter, more efficient movement. Whether you’re aiming to reduce strain on your team, cut labor costs, improve workflow in your environment or get more life out of your equipment, upgrading to a powered solution will help you get ahead.

Ready to see what CG Power can do for your operation?

Contact us through the form on our website and mention “CG Power” to schedule a no-obligation evaluation and find out if it’s the right solution for your application.